Draw-out MCC panel with two starter modules racked out of the vertical section, showing the withdrawable cassette construction, built by Wisdom Techno Solutions
Front elevation of a withdrawable motor control centre lineup with stacked draw-out feeder modules, manufactured in Vadodara, Gujarat

What a Draw-Out MCC Panel Is, and What We Build

A draw-out MCC is a motor control centre in which each feeder is a self-contained module that slides out of the panel on its own rails. The module carries its own switchgear, starter and control gear, and it plugs into the vertical busbar through self-aligning contacts. Because the module can be withdrawn, a feeder can be isolated, tested, repaired or exchanged while the rest of the board stays live.

That property is what the construction is bought for. On a fixed MCC, changing a starter means isolating the section; on a draw-out MCC the same job is a module racked out to the isolated position, or a pre-tested spare fitted in minutes. Wisdom Techno Solutions builds them to order at our works in Vadodara, Gujarat, for process plants, EPC contractors and infrastructure projects across India — with the racking mechanism, shutters and interlocks taken from the licensed system we build inside, not adapted in a workshop.

  • Three defined positions — service, test and isolated — door closed throughout
  • Automatic shutters close over the busbar spouts as the module withdraws
  • Earth contact makes first and breaks last
  • Mechanical interlock prevents racking with the module switch closed
  • Standardised module sizes, so a spare fits any position of the same size
  • Form 3b and Form 4B separation; DOL, star-delta, soft starter and VFD feeders in one assembly

The specifications below cover our standard build.

Draw-Out MCC Panel Technical Specifications

The table below covers the standard build. Every panel is engineered against the project motor schedule, the module size plan and the system fault level, so the applicable ratings are confirmed against your specification before manufacturing begins.

Parameter Specification
Panel type Draw-out MCC — motor control centre with fully withdrawable feeder modules
Rated operational voltage (Ue) 415 V AC, 3-phase 4-wire (up to 690 V on request)
Rated insulation voltage (Ui) 1000 V
Rated frequency 50 Hz
Busbar system rating Up to 6300 A on the Rittal Ri4Power licensed system
Short-circuit withstand (Icw) Declared per project against the system fault level and the licensed system's verified configuration
Applicable standard IEC 61439-1 and IEC 61439-2 / IS-IEC 61439 Part 1 and Part 2
Form of internal separation Form 1 to Form 4B (Form 4B Type II on the C&S CX licensed system)
Feeder construction Fully withdrawable modules on self-aligning rails, plugging into the vertical busbar
Module positions Service (power and control connected), Test (control connected, power isolated), Isolated (both disconnected), and fully removed
Busbar shutters Automatic metallic shutters closing over the spouts as the module withdraws; padlockable where specified
Earthing sequence Module earth contact makes before and breaks after the power contacts
Mechanical interlocks Racking prevented with the module switch closed; door prevented from opening with the switch closed; defeat facility for authorised testing
Padlocking Module lockable in the isolated position; shutters and racking handle padlockable where specified
Module sizes Standardised in fractional heights of the vertical section, so modules of the same size are interchangeable between positions
Incoming devices ACB or MCCB, fixed or draw-out
Motor feeders DOL, star-delta, soft starter and VFD starters
Motor protection MPCB, or MCCB with overload relay, or electronic motor protection relay, as specified per feeder
Control supply Separate control transformer or 110 V AC / 24 V DC control supply, isolated per module
Local control Selector switch, start-stop pushbuttons and indication lamps on the module face
Spare capacity Spare fully equipped modules and blank compartments provided as specified at design stage
Busbar material Electrical grade aluminium or copper
Control wiring 660 / 1100 V grade PVC-insulated stranded copper, ferruled and numbered
Degree of protection IP42 / IP52 / IP54 / IP55 / IP65
Gasketing Rubber gasket on doors and removable covers, to suit the declared IP rating
Enclosure material MS CRCA sheet steel; stainless steel on request
Pre-treatment Three-tank or seven-tank process, specified per project
Paint finish Epoxy-based primer with powder coating, or synthetic enamel
Panel layout Single front or double front (front and rear access)
Heat management Natural ventilation, filtered forced ventilation with exhaust fans, or panel cooling unit
Cable entry Top or bottom, removable gland plate
Installation Indoor; outdoor with weatherproof construction and canopy on request
Future extension Extendable busbar chamber and spare or blank compartments, when specified at design stage
Testing Routine verification in-house on every assembly; customer, consultant and third-party witnessed FAT supported

Fixed vs Plug-In vs Draw-Out MCC Construction

All three are motor control centres to the same standard. What differs is how a feeder is isolated for maintenance, and what that costs you in panel price, panel width and plant downtime.

Consideration Fixed Plug-in Draw-out
How a feeder is isolated Section shutdown, work inside the compartment Module unplugged after isolating the section Racked to the isolated position with the board live
Downtime to change a starter Hours, with the section dead Shorter, but the section is still isolated Minutes, with the rest of the board running
Busbar shutters Not applicable Usually not provided Automatic, closing as the module withdraws
Test position None None Control circuits proved with power contacts disconnected
Spare-module strategy Not possible Limited A pre-tested spare module restores service immediately
Interchangeability between positions None Partial Full, within the same module size
Panel width for the same feeders Narrowest Similar to fixed Wider — the rails, shutters and racking need room
Relative cost Lowest Moderate Highest
Best fit Small boards; a shutdown is acceptable Moderate feeder counts, some maintainability wanted Continuous process plants where a shutdown is the real cost

When Draw-Out Construction Is Worth Paying For — and When It Is Not

Draw-out construction is bought with downtime, not with rupees. The question to settle before specifying it is simple: what does one hour of unplanned plant stoppage cost, and how often does a starter actually need work? In a continuous process — chemical, pharmaceutical, cement, paper, refinery — where a section shutdown means the whole line stops, one avoided stoppage can pay the entire premium on the board. Add a stock of spare modules and a failed feeder becomes a ten-minute swap rather than a shift-long repair.

It is the wrong choice where a shutdown is cheap or already planned. A pump house, a utility board, a small workshop with eight motors and a weekly maintenance window does not recover the cost — the board is more expensive, physically wider, and the extra mechanism is one more thing to maintain and to keep aligned. In that situation a fixed or plug-in MCC with good Form separation delivers most of the safety benefit for much less money, and the difference is better spent on spare feeders or on intelligent motor protection that warns you before the failure happens at all.

There is also a middle answer that is often the right one: draw-out modules on the feeders that matter — the ones whose failure stops production — and fixed construction on the rest, in the same assembly. That has to be decided at design stage, because the two constructions need different vertical section layouts.

What to Send for a Draw-Out MCC Panel Quotation

Send these and every offer you receive will be comparable:

  • Single line diagram
  • Motor schedule — rating, starting method and duty for each motor
  • Which feeders must be draw-out, and which may be fixed
  • Module size plan, or leave it to us to standardise
  • Number of spare fully equipped modules and blank compartments required
  • Test position, padlocking and interlock requirements
  • System fault level, transformer rating and impedance
  • Required form of separation and IP rating
  • Available floor space, including the depth needed to withdraw a module clear of the panel
  • Indoor or outdoor installation, single front or double front
  • Applicable standard, with part and year

The module size plan is the item that most often gets left out, and it is the one that decides whether your spares are interchangeable for the next twenty years. Send it at enquiry stage, or ask us to standardise it and confirm the plan on the approval drawing.

Common Mistakes in Draw-Out MCC Panel Specifications

  • Not standardising module sizes across the board. If every feeder is dimensioned to its own switchgear, no two positions accept the same module and the spare-module strategy — the main reason for buying draw-out — quietly disappears.
  • Ordering no spare modules. A draw-out MCC with no spare module on the shelf gives you a faster isolation and nothing else. The spare is what converts a repair into a swap; it belongs in the same purchase order.
  • Assuming draw-out automatically means Form 4B. It does not. Withdrawable construction and the form of internal separation are specified separately, and both have to appear in the enquiry.
  • Forgetting the space in front of the panel. A module has to come fully clear of the section before it can be lifted away, and a trolley needs room to receive it. Electrical room layouts drawn to the panel footprint alone frequently leave no space to actually withdraw anything.
  • Leaving the interlock and padlocking philosophy to the vendor. Which positions must be padlockable, whether the door interlock may be defeated and by whom, and whether the shutters must be lockable are safety decisions for the plant, not drawing-office details.
  • Omitting the fault level from the enquiry. Without it no vendor can size the assembly correctly, and the offers stop being comparable.
  • Writing "as per IEC 61439" with no part and no year. The verification evidence a manufacturer submits has to be traceable to a specific standard and configuration.

How Wisdom Techno Solutions Builds Draw-Out MCC Panels

Wisdom Techno Solutions is a licensed partner for three design-verified switchgear platforms — Rittal Ri4Power since 2021, C&S CX since 2023 and Siemens SIEPAN Elite/8PU since 2024. We build inside each system's verified configuration and routine-verify every assembly in-house at our Vadodara, Gujarat facility. Under IEC 61439 the design verification belongs to the system owner and the routine verification to the assembly manufacturer — what that division of responsibility means for a buyer is set out here.

Related Technical Guides

Engineering guides from our team on the calculations and design decisions behind a draw-out MCC panel:

Related Panel Types

If this is not the right fit for your layout, these are the alternatives we build to the same standard:

  • MCC panels — centralised motor control and protection, sized to the motor schedule
  • IMCC panels — intelligent motor control with communication-enabled motor protection relays
  • PMCC panels — PCC distribution and MCC motor control combined in one assembly
  • PCC panels — power distribution from the transformer incomer to the plant's outgoing feeders
  • VFD and soft starter panels — variable speed and reduced-voltage starting in a dedicated assembly
  • IEC 61439 panels — how design verification and routine verification work under the standard

Send Your Single Line Diagram

Email your single line diagram, load list and system fault level and our engineers will come back with a technical offer. Not sure what to send? See what a panel manufacturer needs in order to quote accurately.

Manufacturer Wisdom Techno Solutions
Works Plot 9, Nilkanth Industrial Park 1, near Kotambi Stadium, Kamrol, Kotambi, Vadodara, Gujarat 391510, India
Email connect@wisdomtechnosolutions.com
Phone +91 80002 29727
Working hours Monday to Saturday, 8:00 am to 5:00 pm IST
Delivery lead time 6 to 7 weeks from drawing approval, subject to switchgear availability

Frequently Asked Questions About Draw-Out MCC Panels

What is a draw-out MCC panel?
A draw-out MCC is a motor control centre in which each feeder is built as a self-contained withdrawable module. The module carries its own switchgear, starter and control gear and plugs into the vertical busbar through self-aligning contacts, so it can be racked out to isolate, test or exchange that feeder while the rest of the board stays energised. It is also called a withdrawable MCC.
What are the service, test and isolated positions?
They are the three defined positions a module occupies while still inside the panel. In service, both the power and control contacts are connected and the feeder runs normally. In test, the power contacts are disconnected but the control contacts stay engaged, so the control circuit, interlocks and indication can be proved without energising the motor. In isolated, both sets of contacts are disconnected and the module can be padlocked there or removed altogether. The test position is the one most often left out of an enquiry and most valued once the plant is running.
What is the difference between draw-out, plug-in and fixed MCC construction?
It is the method of isolating one feeder. A fixed feeder is bolted in place, so working on it means isolating the section. A plug-in feeder unplugs from the busbar, which is faster but is normally still done with the section isolated and without shutters. A draw-out feeder racks out to a defined isolated position with automatic shutters covering the busbar spouts, so the work is done with the rest of the board live. Cost, panel width and mechanical complexity rise in the same order.
Do the busbars stay exposed when a module is withdrawn?
No. Automatic metallic shutters close over the busbar spouts as the module withdraws, so the live contacts are covered before the module clears the compartment. Where specified, the shutters can be padlocked shut so that a compartment left empty for maintenance cannot be re-energised or reached into. This is a defining feature of proper draw-out construction and is worth confirming on the approval drawing rather than assuming it.
Does a draw-out MCC give me Form 4B separation automatically?
No, and this is a common and expensive assumption. Withdrawable construction and the form of internal separation are two separate specifications. A draw-out board can be built to Form 3b, Form 4a or Form 4B, and the choice determines whether each functional unit's outgoing terminals are separated from the others as well as the units themselves. State both in the enquiry — the construction and the form — and the offers stay comparable.
How many spare modules should I order?
There is no single number, but the useful way to arrive at one is to group the feeders by module size and starting method and hold one spare of each commonly repeated combination. In a board with twenty DOL feeders in the same module size, one spare covers all twenty. The spare is what turns a failure into a swap; without one, draw-out construction gives you a faster isolation and little else. Order the spares with the panel, so they are built, tested and dimensioned identically.
Can draw-out and fixed feeders be mixed in one panel?
Yes, and it is frequently the most economical answer. The feeders whose failure stops production are built draw-out; the rest are fixed. Because the two constructions need different vertical section layouts, the split has to be decided at design stage and shown on the approval drawing — it cannot be changed once the sheet metal is cut.
How much extra space does a draw-out MCC need?
Two allowances beyond a fixed board. The panel itself is wider or deeper, because the rails, the shutter mechanism and the racking gear all take room inside the vertical section. More importantly, the electrical room needs clear space in front of the panel for a module to come fully out of its compartment and onto a trolley. Layouts drawn to the panel footprint alone regularly leave a board that cannot be maintained the way it was bought to be maintained.
Can you supply spare draw-out modules later, for a site outside Gujarat?
Yes. The panel is built and tested at our Vadodara works, and because the module schedule and the approval drawings stay on record, a replacement module can be built to the identical size and specification and dispatched to any site in India. This is exactly why the module size plan matters at design stage: a standardised plan means a module ordered years later still fits every position of that size. Send us the panel reference and the module position, and we will confirm against the original drawing before building.
What information do you need to quote a draw-out MCC panel?
The motor schedule and the maintenance philosophy, together. That means: rating, starting method and duty for every motor; which feeders must be draw-out and which may be fixed; the number of spare modules and blank compartments wanted; the test position, interlock and padlocking requirements; the single line diagram; the transformer rating and system fault level; the form of separation and IP rating; the floor space available in front of the panel; and the applicable standard with its part and year.

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