What a Draw-Out MCC Panel Is, and What We Build
A draw-out MCC is a motor control centre in which each feeder is a self-contained module that slides out of the panel on its own rails. The module carries its own switchgear, starter and control gear, and it plugs into the vertical busbar through self-aligning contacts. Because the module can be withdrawn, a feeder can be isolated, tested, repaired or exchanged while the rest of the board stays live.
That property is what the construction is bought for. On a fixed MCC, changing a starter means isolating the section; on a draw-out MCC the same job is a module racked out to the isolated position, or a pre-tested spare fitted in minutes. Wisdom Techno Solutions builds them to order at our works in Vadodara, Gujarat, for process plants, EPC contractors and infrastructure projects across India — with the racking mechanism, shutters and interlocks taken from the licensed system we build inside, not adapted in a workshop.
- Three defined positions — service, test and isolated — door closed throughout
- Automatic shutters close over the busbar spouts as the module withdraws
- Earth contact makes first and breaks last
- Mechanical interlock prevents racking with the module switch closed
- Standardised module sizes, so a spare fits any position of the same size
- Form 3b and Form 4B separation; DOL, star-delta, soft starter and VFD feeders in one assembly
The specifications below cover our standard build.
Draw-Out MCC Panel Technical Specifications
The table below covers the standard build. Every panel is engineered against the project motor schedule, the module size plan and the system fault level, so the applicable ratings are confirmed against your specification before manufacturing begins.
| Parameter | Specification |
|---|---|
| Panel type | Draw-out MCC — motor control centre with fully withdrawable feeder modules |
| Rated operational voltage (Ue) | 415 V AC, 3-phase 4-wire (up to 690 V on request) |
| Rated insulation voltage (Ui) | 1000 V |
| Rated frequency | 50 Hz |
| Busbar system rating | Up to 6300 A on the Rittal Ri4Power licensed system |
| Short-circuit withstand (Icw) | Declared per project against the system fault level and the licensed system's verified configuration |
| Applicable standard | IEC 61439-1 and IEC 61439-2 / IS-IEC 61439 Part 1 and Part 2 |
| Form of internal separation | Form 1 to Form 4B (Form 4B Type II on the C&S CX licensed system) |
| Feeder construction | Fully withdrawable modules on self-aligning rails, plugging into the vertical busbar |
| Module positions | Service (power and control connected), Test (control connected, power isolated), Isolated (both disconnected), and fully removed |
| Busbar shutters | Automatic metallic shutters closing over the spouts as the module withdraws; padlockable where specified |
| Earthing sequence | Module earth contact makes before and breaks after the power contacts |
| Mechanical interlocks | Racking prevented with the module switch closed; door prevented from opening with the switch closed; defeat facility for authorised testing |
| Padlocking | Module lockable in the isolated position; shutters and racking handle padlockable where specified |
| Module sizes | Standardised in fractional heights of the vertical section, so modules of the same size are interchangeable between positions |
| Incoming devices | ACB or MCCB, fixed or draw-out |
| Motor feeders | DOL, star-delta, soft starter and VFD starters |
| Motor protection | MPCB, or MCCB with overload relay, or electronic motor protection relay, as specified per feeder |
| Control supply | Separate control transformer or 110 V AC / 24 V DC control supply, isolated per module |
| Local control | Selector switch, start-stop pushbuttons and indication lamps on the module face |
| Spare capacity | Spare fully equipped modules and blank compartments provided as specified at design stage |
| Busbar material | Electrical grade aluminium or copper |
| Control wiring | 660 / 1100 V grade PVC-insulated stranded copper, ferruled and numbered |
| Degree of protection | IP42 / IP52 / IP54 / IP55 / IP65 |
| Gasketing | Rubber gasket on doors and removable covers, to suit the declared IP rating |
| Enclosure material | MS CRCA sheet steel; stainless steel on request |
| Pre-treatment | Three-tank or seven-tank process, specified per project |
| Paint finish | Epoxy-based primer with powder coating, or synthetic enamel |
| Panel layout | Single front or double front (front and rear access) |
| Heat management | Natural ventilation, filtered forced ventilation with exhaust fans, or panel cooling unit |
| Cable entry | Top or bottom, removable gland plate |
| Installation | Indoor; outdoor with weatherproof construction and canopy on request |
| Future extension | Extendable busbar chamber and spare or blank compartments, when specified at design stage |
| Testing | Routine verification in-house on every assembly; customer, consultant and third-party witnessed FAT supported |
Fixed vs Plug-In vs Draw-Out MCC Construction
All three are motor control centres to the same standard. What differs is how a feeder is isolated for maintenance, and what that costs you in panel price, panel width and plant downtime.
| Consideration | Fixed | Plug-in | Draw-out |
|---|---|---|---|
| How a feeder is isolated | Section shutdown, work inside the compartment | Module unplugged after isolating the section | Racked to the isolated position with the board live |
| Downtime to change a starter | Hours, with the section dead | Shorter, but the section is still isolated | Minutes, with the rest of the board running |
| Busbar shutters | Not applicable | Usually not provided | Automatic, closing as the module withdraws |
| Test position | None | None | Control circuits proved with power contacts disconnected |
| Spare-module strategy | Not possible | Limited | A pre-tested spare module restores service immediately |
| Interchangeability between positions | None | Partial | Full, within the same module size |
| Panel width for the same feeders | Narrowest | Similar to fixed | Wider — the rails, shutters and racking need room |
| Relative cost | Lowest | Moderate | Highest |
| Best fit | Small boards; a shutdown is acceptable | Moderate feeder counts, some maintainability wanted | Continuous process plants where a shutdown is the real cost |
When Draw-Out Construction Is Worth Paying For — and When It Is Not
Draw-out construction is bought with downtime, not with rupees. The question to settle before specifying it is simple: what does one hour of unplanned plant stoppage cost, and how often does a starter actually need work? In a continuous process — chemical, pharmaceutical, cement, paper, refinery — where a section shutdown means the whole line stops, one avoided stoppage can pay the entire premium on the board. Add a stock of spare modules and a failed feeder becomes a ten-minute swap rather than a shift-long repair.
It is the wrong choice where a shutdown is cheap or already planned. A pump house, a utility board, a small workshop with eight motors and a weekly maintenance window does not recover the cost — the board is more expensive, physically wider, and the extra mechanism is one more thing to maintain and to keep aligned. In that situation a fixed or plug-in MCC with good Form separation delivers most of the safety benefit for much less money, and the difference is better spent on spare feeders or on intelligent motor protection that warns you before the failure happens at all.
There is also a middle answer that is often the right one: draw-out modules on the feeders that matter — the ones whose failure stops production — and fixed construction on the rest, in the same assembly. That has to be decided at design stage, because the two constructions need different vertical section layouts.
What to Send for a Draw-Out MCC Panel Quotation
Send these and every offer you receive will be comparable:
- Single line diagram
- Motor schedule — rating, starting method and duty for each motor
- Which feeders must be draw-out, and which may be fixed
- Module size plan, or leave it to us to standardise
- Number of spare fully equipped modules and blank compartments required
- Test position, padlocking and interlock requirements
- System fault level, transformer rating and impedance
- Required form of separation and IP rating
- Available floor space, including the depth needed to withdraw a module clear of the panel
- Indoor or outdoor installation, single front or double front
- Applicable standard, with part and year
The module size plan is the item that most often gets left out, and it is the one that decides whether your spares are interchangeable for the next twenty years. Send it at enquiry stage, or ask us to standardise it and confirm the plan on the approval drawing.
Common Mistakes in Draw-Out MCC Panel Specifications
- Not standardising module sizes across the board. If every feeder is dimensioned to its own switchgear, no two positions accept the same module and the spare-module strategy — the main reason for buying draw-out — quietly disappears.
- Ordering no spare modules. A draw-out MCC with no spare module on the shelf gives you a faster isolation and nothing else. The spare is what converts a repair into a swap; it belongs in the same purchase order.
- Assuming draw-out automatically means Form 4B. It does not. Withdrawable construction and the form of internal separation are specified separately, and both have to appear in the enquiry.
- Forgetting the space in front of the panel. A module has to come fully clear of the section before it can be lifted away, and a trolley needs room to receive it. Electrical room layouts drawn to the panel footprint alone frequently leave no space to actually withdraw anything.
- Leaving the interlock and padlocking philosophy to the vendor. Which positions must be padlockable, whether the door interlock may be defeated and by whom, and whether the shutters must be lockable are safety decisions for the plant, not drawing-office details.
- Omitting the fault level from the enquiry. Without it no vendor can size the assembly correctly, and the offers stop being comparable.
- Writing "as per IEC 61439" with no part and no year. The verification evidence a manufacturer submits has to be traceable to a specific standard and configuration.
How Wisdom Techno Solutions Builds Draw-Out MCC Panels
Wisdom Techno Solutions is a licensed partner for three design-verified switchgear platforms — Rittal Ri4Power since 2021, C&S CX since 2023 and Siemens SIEPAN Elite/8PU since 2024. We build inside each system's verified configuration and routine-verify every assembly in-house at our Vadodara, Gujarat facility. Under IEC 61439 the design verification belongs to the system owner and the routine verification to the assembly manufacturer — what that division of responsibility means for a buyer is set out here.
Related Technical Guides
Engineering guides from our team on the calculations and design decisions behind a draw-out MCC panel:
- Form 1 to Form 4B — which panel separation you actually need
- MPCB vs MCCB with overload relay vs electronic motor protection relay
- DOL vs star-delta vs soft starter vs VFD — which starting method to choose
- Retrofitting an old ACB or breaker versus replacing the panel
- Internal arc and IEC TR 61641 — what an arc-tested LT panel means
- Electrical panel heat dissipation and cooling
- Electrical panel FAT and routine test checklist
- How to prepare an LT panel technical specification and RFQ
Related Panel Types
If this is not the right fit for your layout, these are the alternatives we build to the same standard:
- MCC panels — centralised motor control and protection, sized to the motor schedule
- IMCC panels — intelligent motor control with communication-enabled motor protection relays
- PMCC panels — PCC distribution and MCC motor control combined in one assembly
- PCC panels — power distribution from the transformer incomer to the plant's outgoing feeders
- VFD and soft starter panels — variable speed and reduced-voltage starting in a dedicated assembly
- IEC 61439 panels — how design verification and routine verification work under the standard
Send Your Single Line Diagram
Email your single line diagram, load list and system fault level and our engineers will come back with a technical offer. Not sure what to send? See what a panel manufacturer needs in order to quote accurately.
| Manufacturer | Wisdom Techno Solutions |
| Works | Plot 9, Nilkanth Industrial Park 1, near Kotambi Stadium, Kamrol, Kotambi, Vadodara, Gujarat 391510, India |
| connect@wisdomtechnosolutions.com | |
| Phone | +91 80002 29727 |
| Working hours | Monday to Saturday, 8:00 am to 5:00 pm IST |
| Delivery lead time | 6 to 7 weeks from drawing approval, subject to switchgear availability |

